Industrial Inline Refractometer for Green Liquor Density in Pulp & Paper Plant

Electron Machine Corporation has been actively refining the use of refractometers for measuring green liquor density for over 30 years. Their incremental efforts in this application has led to the current combination using the MPR E-Scan with their high pressure cleaner (HPC) adapter supplied with heated demineralized water. The removable nozzle provides for easy maintenance. This system ensures an accurate measurement in these difficult scaling conditions.

Industrial Inline Refractometer for Green Liquor Density in Pulp & Paper Plant from Electron Machine Corporation

New Electron Machine Marketing Video

Here is a new Electron Machine marketing video. Thanks to our loyal customers around the world for your support and business. Electron Machine continues to develop innovative products that apply the refractive index for greater efficiency and safety in industrial production.

Incorporate Inline Industrial Refractometers for Better Quality and Higher Yields

Inline refractometer in sanitary application.

Process refractometry provides an excellent method to determine the concentration of compounds (dissolved solids, proteins, chemicals) in a liquid or paste-like substance. By using the refractive index, industrial refractometry supplies real-time, accurate data to process control systems for higher quality and more efficient production. Some specific industries finding the use of industrial, inline refractometers of high value are:

• Food and juice processing - Ex: Measuring dissolved sugars (Brix) 
• Chemical processing - Ex: Boiler cleaning solution concentration
• Pulp and paper production - Ex:  dissolved solids in green liquor and black liquor
• Pharmaceutical / Bio-Tech - Ex: measuring proteins in solution

Process refractometry enables real-time monitoring and control of a process based on the comparison of a known or "control" sample of a media's desired concentration, versus the value of the product moving through the production line.  Industrial refractometry measures the concentration of compounds in a process media by determining it's refractive index and it’s temperature. The actual measurement is done by monitoring the refraction of light as it passes through the process media. At a certain "critical" angle of incidence, the source light is reflected rather than refracted. This critical angle can be correlated to the properties of the process media, and provides a marker that is used to determine a standard for the desired production output. By knowing this variable, at a known temperature, the concentration of specific compounds in the process media can be calculated and precisely controlled.

The use of inline refractometers for determining concentrations of  in solutions provides a fast, accurate measurement and response for process optimization and quality achievement. They dramatically lower cost by improving consistency, reducing waste, and increasing yield.

Industrial Refractometry Pioneer Carl Vossberg, Jr. Foresaw the Need

Carl A. Vossberg, Jr.

Electron Machine Corporation founder Carl Vossberg, Jr. was a pioneer in the application of refractometers of industrial use. As the holder of more than 30 technical patents, Mr. Vossberg dedicated his life to improving industrial processes through refractometry, measurement, and control.

His biography reveals how his dedication to industrial refractometry led Electron Machine to its leadership position in the industrial refractometer market.

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Carl A. Vossberg, Jr., (born July 16, 1918) was an American electrical engineer, inventor, and entrepreneur in the electronic instrumentation industry. He is known for more than 30 technical patents in the area of refractometry, measurement, and control. Vossberg also founded Electron-Machine Corporation, the company responsible for the introduction of inline process refractometers as a measuring system for the pulp & paper, food, and chemical processing industries.

Vossberg began his college education at the City College of the City of New York (CCNY), studying electronics, and was awarded a BEE in Electrical Engineering from CCNY and a MS in Electrical Engineering (EE) from Columbia University. He also attended Massachusetts Institute of Technology. During WWII, Vossberg worked for the U.S. Office of Strategic Service (now CIA) participating in the development of remote radio transponders, artillery tracking systems, weapon fire detection controllers, and video transmission.

Vossberg entered the profession as a radio engineer for RCA and designed circuits and established radio facsimile facilities for the Office of War information. Later he became Chief Engineer for Standard Electronics Research Corporation, where his duties were to originate and direct the research and development programs and supervise engineering and technical personnel in electronics, x-rays, communication, instrumentation and process controls. He was also Vice President of Research and Developments, Inc., and Vice President of Industrial Gauges Corporation.

After the war, Vossberg set out to apply electronics technology to industrial applications. Electron Machine Corporation was formed in 1946 for the purpose of designing automatic electronic gaging and indicating equipment. The company was established in the back of a radiator repair shop in Lynbrook, New York. Instruments for diameter and thickness measurements for steel and cable products were conceived, developed, and licensed to other manufacturers. These instruments included the first commercial x-ray thickness gage, optical cable diameter gages, and an industrial process control computer. In 1950 he, in partnership, formed the Industrial Gauges Corporation and later established Research Developments, Inc., as a subsidiary. This expansion provided the manufacturing facilities for the products developed by the Electron Machine Company.

Engineering, manufacturing and design continues today with the third generation of Vossberg leadership. As a vertically-integrated manufacturer, Electron Machine continues the Founder's legacy of manufacturing inline industrial refractometers that solve the most challenging industrial applications while providing the highest levels of service and support to customers.

A Short Video Explaining Refraction

Inline Refractometers Used in Commercial Food and Beverage Production

Refractometers assist in consistent quality
in commercial food and beverage processing.

All commercial food brands must assure a level of quality their users have grown to expect. A change in their product's quality can trigger a change in the customer's buying habits. The ability to provide consistent quality and taste is key to happy customers and continued sales.

For producers of many commercial food products, such as wine, fruit juice, jams, and carbonated beverages, a critical way to control quality is by measuring "Brix".

Brix is a unit of measurement used to to establish the concentration of sucrose and other sugars (as well as other dissolved solids) in aqueous solutions. When evaluating sweetness, one degree Brix (symbol °Bx) is defined as 1 gram of sucrose in 100 grams of solution, and represents the strength of the solution as percentage by mass.

Inline refractometers provide commercial food,  juice and wine producers critical information about the make-up of their product. Many commercial food processing plants use refractometers to blend their products to consistent Brix level, thus assuring consistency. Because the dissolution of sucrose and other sugars in a solution changes the solution’s refractive index, measuring this change can be used reliably to measure consistency and quality. A refractometer works by shining an LED light source from a range of angles, through a product sample, onto a prism surface. By measuring the difference in the reflection and refraction of the light source, a critical angle can be determined and the refractive index can be accurately calculated.  This measurement and calculation can be done accurately, repeatably, and with speed, so inline refractometers have proven themselves reliable instruments for the measurement of Brix in all food processing applications.

Typical applications for the measurement of sucrose, fructose, and dextrose by an inline refractometer:

• Soft drinks, fruit juices, dairy.
• Apple sauces, jams and jellies.
• Beer wine, coffee, and tea.
• Vegetable oils.
• Tomato pastes and sauces.
• Honey.

For any questions about the use of refractometry in food and beverage processing, contact Electron Machine Company at 352-669-3101 or visit http://www.electronmachine.com.

What is Refraction?

Diagram 1

Light rays travel through space in a straight line at approximately 300,000 km/s. As light passes through a transparent medium, such as water or glass, its speed is decreased.

For glass, its reduced to 200,000 kilometers per second, and for water the speed is 225,000 kilometers per second.

If the light enters into a medium perpendicular to the surface, it passes straight through but at a slower speed. However if the light beam arrives at the medium surface at an angle, not only will it speed be reduced, but it will bend due to a process called refraction.

To better visualize this phenomenon let's look at Diagram 1. As a beam of light reaches the surface of a medium the lower portion enters first and is slow down. However, the upper portion is still traveling at the speed of light until it arrives at the surface and enters.
 
This speed difference at the top and bottom aspects of the light path causes it to pivot, bending toward what is referred to as the normal. This is an imaginary line drawn perpendicularly to the surface of the material.
   
Transparent materials have what is called a refractive index. This is the speed at which light travels in a medium compared to like traveling in a vacuum.
     
For example, typical glass has a refractive index of 1.33. This is calculated by dividing the speed of light in a vacuum (300,000 km/s) by the speed of light in glass (225,000 km/s).
     
The refractive index of air is 1.0003. Anytime a light beam travels from a medium with a low index of refraction, like air, to a medium with a higher index of refraction, like glass, the beam of light will bend toward the normal.
     
Likewise when the beam of light exits a highly refractive medium into a medium with the low index of refraction, the process is reversed.
     
The bottom portion of the beam of light exits first, and resumes at the speed of light, with the top portion still at the speed determined by the medium. This causes the beam to pivot away from the normal line.