Industrial Refractometers in Brownstock Washing

Pulp and paper mill.

In pulp and paper production, brown stock washers are used to recover cooking chemicals from pulp production and are critical for maximizing chemical recovery which impacts the financial success and environmental compliance of a pulp mill.

The purpose of brownstock washing is to remove soluble matter from the pulp while using the least amount of water. Efficient washing improves the recovery of cooking chemicals, reduces the use of chemicals during bleaching, increase pulp quality and helps reduce deposit buildup. By utilizing a refractometer to measure the black liquor solids in the feed and outlet stock lines, and the incoming and outgoing filtrate lines, a paper company can experience increased control and cost savings.

The Electron Machine MPR E-Scan gives paper companies the ability to accurately control the washing line, by detecting changes in the total dissolved solids coming off the washers. This precise measurement allows effective control of the fresh water flow to the washers, reducing excessive water usage.

Combining the measurement with data analysis tools, a company can monitor inefficiencies in the washing line and evaluate the washing results. Allowing improvements in washing efficiency and overall reduction in water. The MPR E- Scan will reduce the overall time needed to meet target dilution. With near instant readings of black liquor concentration and temperature, the instrument removes the reliance on offline testing.

The MPR E-Scan is constructed of various alloys to ensure a long service life in a harsh chemical environment. With our customer pipeline adapters, the instruments can be implemented into any process. Due to the unique measurement principle, the instrument's readings are unaffected by bubbles, particles, fibers, color, flow, pressure or vibration. By utilizing the instrument to control and monitor the brownstock washing, paper companies can guarantee that proper dilution was met and maintained.

Electron Machine MPR E-Scan

KEY BENEFITS

• Increased washing efficiency
• Continuous accurate control of dilution factor
• Consistent pulp quality Increased evaporator efficiency
• Reduced wash loss and decrease wash water
• Error and Warning light indications Reduced time for correct wash concentration
• Continuous temperature readings 

Learn more about industrial refractometers and their application in the pulp and paper process by visiting the Electron Machine website at http://electronmachine.com or by calling 352-669-3101.

DCR E-Scan Hybrid-Digital Refractometer

The DCR E-Scan is a hybrid-digital critical angle refractometer. It is used to measure the refractive index of process fluids and may be used as an integral part of a complete process control system.

With an extremely durable Sapphire prism as the foundation, the hybrid-digital design provides digital accuracy with rugged components in the sensing head. This combination produces the essential dependability required for years of use when installed in harsh industrial environments.

The DCR E-Scan is the cost-effective refractometer for an accurate and dependable reading. Electron Machine Corporation calibrates each DCR E-Scan specifically for the intended application. The digital display coupled with the 4-20mA output provides the complete control desired at an affordable cost without sacrificing the rugged reliability desired for today's industrial applications.

DCR E-Scan Digital Hybrid Refractometer from Electron Machine Corporation

Don't Forget Customer Support and Technical Support When Buying Process Instruments

Make sure your vendor's Customer Service and Tech Support
are knowledgeable, experienced, and ENTHUSIASTIC.

Today, many engineers do their product selection largely via the Internet, and usually by just comparing specifications between manufacturers. While this provides a fast, efficient, and objective means to narrow down prospective vendors, it totally ignores a critically important (albeit subjective) component to the success of their project - the vendor's Customer and Technical Support infrastructure.

When choosing a vendor for process instrumentation (industrial refractometers for instance), it's imperative to include an evaluation of the vendor's Technical Support and Customer Support infrastructure. Realizing what these professionals have to contribute, and taking advantage of their knowledge and talent, will save time and money, and greatly contribute to a successful project outcome.

Understanding Why Technical Support and Customer Support are Critical

It's all about two things:

1. Experience
2. Attitude

Experience

"If you think it's expensive to hire a professional to do the job, wait until you hire an amateur." Red Adair

By the nature of their job, Customer Service personnel are current on new products, their capabilities and their proper application. Unlike anecdotal information available on the Web, support personnel have first hand knowledge and hands-on experience. They've seen successful (and unsuccessful) product implementation scenarios and are eager to share. A brief discussion about your application with a specialist will guide you toward selecting the best equipment for the requirement. Also, because they are exposed to so many different applications and situations, Customer/Tech Support personnel are a wealth of ancillary application knowledge.

As a project engineer, you may be treading on fresh ground regarding some aspects of fully understanding the project you're working on. You may not have a full grasp on how to handle a particular challenge presented by the application. Calling upon a source with past exposure and experience to your current application prior to product selection will provide a very real, and very valuable benefit.

Attitude:

"Customer service is not a department, it’s everyone’s job." Anonymous

Choose a company that places a huge emphasis on customer service and do some due-diligence. Determine if they're merely providing lip service, or if extreme customer service oozes from the company pores. 

Sam Walton, the founder of Walmart once said "The goal as a company is to have customer service that is not just the best, but legendary." Make sure the vendor you're evaluating sees things the same way.  While reviews or testimonials (if there are any) can be helpful, they should be viewed judiciously. You're going to have to talk to people and get your own "gut-feel".  Do the employee's seem upbeat and happy? Are they knowledgeable? If they can't answer a question, do they volunteer to connect you with someone who can?  Are they enthusiastic?

As an engineer who designs or manufactures a product or process, it's strongly recommended you make the effort to research, contact, and get a first-hand feel for your prospective vendor's Customer and Technical Support Team. Learn about their product and application knowledge, their experience and their commitment to excellence. Taking the time to do this will raise the likelihood that your project will come in on time, on budget and shine brightly upon you.

A BLRBAC Compliant Monitoring System Designed Specifically for Black Liquor Recovery Boilers

MDS Monitor Divert System

The Electron Machine Corporation manufactures a BLRBAC compliant Black Liquor solids monitoring system designed specifically for Black Liquor Recovery Boilers.

The Black Liquor Recovery Boiler Advisory Committee is a group that exists for the purpose of generating safety procedures and guidelines that govern the operation of Black Liquor Recovery Boilers.  The BLRBAC was formed in 1961 by several groups of concerned professionals that had become alarmed by the number of Black Liquor Recovery Boiler explosions. 

The MDS Monitor Divert System consists of two completely independent MPR E-Scan Hybrid-Digital refractometers with a separate monitor console that supervises the proper operation of each refractometer. The monitor constantly insures that all parameters remain within operational limits and applies the proper divert or alarm actions should a fault or low solids liquor be detected. A built-in printer records all actions with a date and time stamp. The entire system is designed to be user friendly with large daylight-readable color displays and an intuitive menu-driven interface.

Isolation Valves are also required to meet the BLRBAC guidelines and allow the refractometer sensing heads to be isolated from an active pipeline should maintenance be needed. The system closely monitors the position of these isolation valves to verify that the refractometers are in service.

All functions of the MDS Monitor Divert System are automatic. For example, should a refractometer fault occur the unit is electronically removed from service and an alarm is activated. Simultaneously the output signal is driven low to warn the operator to disregard this reading. The monitor system then isolates, displays the fault and provides a hard copy record on the built-in printer. Liquor diversion is now controlled by the refractometer in service.

• Intelligent purge function- ensures the proper cleaning and extends prism life 
• Divert trending - provides an actual time left before a diversion when liquor solids are declining 
• Password protection- to protect critical software areas

The MDS Monitor Divert System is pre-wired and mounted on a panel for easy installation. All customer connections are made to a single terminal strip. Standard output is a 4-20mA for liquor concentration with relay contacts for liquor divert, alarms, and system error indicators. A remote divert input is also available. The system can be provided in an optional stainless steel enclosure with either a vortex-cooler or fan ventilation depending on the specified mounting location.

For more information on the BLRBAC visit here.

For more information on the MDS Monitor Divert System visit here.

Inline Process Refractometers in Tomato Processing

Inline Process Refractometers in Tomato Processing

It's obvious that tomato processors have a need to predict product yield, consistency and quality, as these variables directly affect sales and profitability. However, consistency and quality in tomato products is fairly difficult to control because of the fruit variation, harvest maturity, and farming area.

Consumers often select tomato sauces, pastes, purees and dressings based on sweetness levels, so it's very important food producers to accurately control sweetness. The common method for measuring sweetness in this industry is by reading Brix. Degrees Brix (°Bx) is the measure of the amount of sugar in an aqueous solution and is used because it's reliable and fast.

Refractometry is used to determine degrees Brix, and refractometers are the instruments used for the measurement. Very basically, refractometers use a prism to determine how light bends through a substance. The change in light direction is then used to repeatably determine certain values - in this case Brix.

There are several types of refractometers in food processing. Many food processing labs do batch sampling through the use of hand-held refractometers. Another type is the inline process refractometer.  It is used to provide a Brix measuring control loop right on the production line, and can be employed anywhere in the overall process from evaporation stages up to the concentrated final product.

Inline Process Refractometer

Inline process refractometers are installed using a sanitary-type pipe adapter, designed and manufactured to appropriate 3-A Sanitary Standards. Should the tomato product be known to produce stubborn coatings on the refractometer prism, a steam port is added to the adapter to allow the prism to be steam cleaned at specific intervals.

The head of the refractometer is mounted directly in the processing line and provides real-time detection of Brix with a measurable output. The refractometer's circuitry then conditions the head's output and compares it to a desired value in a controller. The controller provides a corrective output signal, such as 4-20mA, to a final control element, such as a control valve. The control valve increases or decreases the amount of an ingredient to keep things in balance. Not unlike any other process control variable (pressure, temperature, level or flow), Brix measurement is determined and controlled via it's own control loop by the inline process refractometer,  providing the tomato processor greater control over product quality and consistency.

For more information on the use of inline process refractometers in tomato processing, contact Electron Machine at 352-669-3101 or visit http://electronmachine.com.

Refractometers for Food and Beverage Processing

Refractometers commonly used to detect sugar levels and properties of jams juices, beverages, dairy products and much more.

Electron Machine Corporation developed the first in-line process refractometer more than 50 years ago when orange juice was first concentrated. Since that time, their refractometers have been successfully applied on many more applications including the production of sucrose, fructose, dextrose, soft drinks, fruit juices, dairy, apple sauce, jams, jellies, beer, wine, coffee, tea, vegetable oils, tomato paste, ice cream and honey.

With an extremely durable Sapphire prism as its foundation, the Electron Machine MPR E-Scan combines accurate measurements with ruggedized components in the sensing head combining for years of of dependable and accurate service in harsh food production environments.

Inline Refractometer Adapters, Cleaning Systems & Isolation Valves

There are many different mounting adapters available for the MPR E-Scan refractometer. These adapters have been designed and modified with decades of field experience to provide the most successful installation for specific applications. The video below provides a quick visual tour of the most popular.

For more information visit http://www.electronmachine.com or call 352-669-3101.