An Inline Refractive Index Analyzer for Measuring Sugar Content in Food and Beverages

Inline Brix Analyzer

The Electron Machine MPR E-Scan™ provides inline refractive index measurement of cane sugar, HFCS (High-Fructose Corn Syrup), or beet sugar concentration in food products. The analyzer continuously reads the °Brix value of fruit juices, soft drinks, fruit juice, syrups, jams, jellies, honey, and nectars.

The MPR E-Scan™ is a refractive index °Brix  monitor that provides highly accurate inline sugar concentration measurements. The inline installation (with local or remote electronics) offers lower-cost operation and monitoring and control.

The MPR E-Scan™ includes a high-resolution color display, and a 4-20mA output is standard. HART® protocol, RS-232, and RS-422 outputs are available, providing you a means for data acquisition as well as visualization of all data, alarms, trends, and allows real-time product adjustments. The entire package is NEMA 4X rated and designed and manufactured with the best materials for each application to provide years of trouble-free service with minimal maintenance.

Electron Machine Corporation
https://electronmachine.com
+1 352-669-3101


Complimentary Black Liquor Testing Offer from Electron Machine Corp.

Black Liquor Testing from Electron Machine Corp.

Electron Machine Corporation
Complimentary Black Liquor Testing Offer
352-669-3101

Inline Process Refractometers from Electron Machine

Inline Process Refractometer

As the pioneer in developing the industrial use of refractive index, Electron Machine’s instruments provide safe, reliable, and accurate process measurement for the pulp and paper industry, the food and beverage industry, and the chemical industry. With thousands of refractometers installed around the world, Electron Machine sells and supports it products through its Umatilla, Florida headquarters and a global network of technical distributors.

Electron Machine Corporation
https://electronmachine.com
+1 352-669-3101
sales@electronmachine.com

Where is Your Pulp Mill’s Black Liquor Bottleneck?

Black liquor solids is a key measurement operation influencing the economics of the pulping process, as well as the environmental load of the mill. Typical analyses of black liquor solids are conducted on a periodic bases throughout the mill, from the washers through the evaporator to the ring header. These analyses consist of many samples being taken at key location and analyzed in the lab. This process can take many hours or even days to collect and determine the solids. Electron Machine has worked for years to develop and improve the speed and the accuracy of both inline and offline equipment. This continual improvement for black liquor solids measurements allows Electron Machine the ability to offer equipment that can greatly increase the speed in which these studies are conducted.

How confident are you in your black liquor solids? Do you know the solids at every critical phase of the process? Would you like to decrease the time that solids analyses take?

LEARN MORE ABOUT THE COMPLIMENTARY ON-SITE BLACK LIQOR SOLIDS SERVICE

Electronmachine.com/BlackLiquorTesting

With the recent demand for continue uptime and reduced labor forces, Electron machine is offering a complimentary black liquor study service for all pulp mill customers to analyze the potential for efficiency improvement and to assist in the implementation of refractometers in this costly part of the pulping process. We can assist process control engineers with their black liquor sampling and with the use of our equipment can decrease the time required to complete sampling. The service includes a 1 day on-site evaluation of the mill’s current black liquor solids, as well as any equipment and control practices used, and the identification of potential areas for improvement.

You can learn more at the Electron Machine website here.  Take this opportunity now to schedule a complementary service to identify your Black Liquor bottleneck.

The Electron Machine Support Team is Here for You!

Electron Machine Team 2020

As a modern manufacturing company that serves industrial customers around the world, Electron Machine is focused on doing our part to keep our customer's operations up and running, while keeping everyone at Electron Machine safe by carefully following current CDC guidelines for Manufacturing Workers and Employers.

If you have questions about Electron Machine products, or need any type of assistance, our experienced support team is here to help. Call us at +1 352-669-3101 or send an email to sales@electronmachine.com.

From all of us at Electron Machine, we thank you for your business and look forward to serving you in the future.

Our goal is to provide you with the highest level of customer service possible.

Hydrochloric Acid Concentration Control Using Inline Process Refractometers

Hydrochloric Acid Concentration Refractometer
Hydrochloric Acid, HCL, is a versatile chemical used in a number of industrial chemical processes such as hydrometallurgical processing, chlorine dioxide synthesis, hydrogen production, and petroleum well activation. Hydrochloric Acid is also commonly used in various metal etching and cleaning processes (pickling of steel), masonry cleaning processes, and the production of plastics (such as PVC), polyurethane production, leather tanning, and in food additive processing.  The dilute version of HCL is Muriatic Acid, which was originally called "acidum salis" and "spirits of salt" because it was produced from rock salt in the 15th century.

Measuring the Concentration of Hydrochloric Acid (sometimes referred to as Concentration Density of Hydrochloric Acid) is a critical part of the production process for all applications mentioned above.  It is important to closely monitor the concentration levels of the hydrochloric acid with a high degree of accuracy and reliability. Although Hydrochloric Acid Concentration can be created in excess of 40% (Concentrated Grade), Industrial Grade high concentration HCL is 30-35%, which is most stable for transport and storage, and reduces the loss of HCL to evaporation.  As the concentration lowers, other names for the concentrations exist, such as Muriatic Acid which can range in concentrations of 21-35%.  

Hydrochloric Acid is a prime candidate for concentration measurement through use of its Refractive Index (R.I.).  Unlike Sulfuric Acid, the R.I. for HCL Acid is extremely linear, rising from 0% at 1.333 R.I. to 40% at 1.425 R.I.  

An inline process refractometer is used to monitor the concentration of Hydrochloric Acid level in real time. Based upon the refractive index (R.I.) of a given aqueous solution, the refractometer can determine the HCL concentration of the solution and relay that value in real time for proactive process control.  

The Electron Machine Corporation’s family of inline process refractometers are the ideal instrument for measuring these concentrations. 

Electron Machine Corporation manufactures the MPR E-Scan; a rugged, dependable, accurate, and cost effective in-line refractometer.  Capabilities include 4-20mA and  0-10VDC outputs, a variety of up to 8 internal relays for direct control of a variety of valves, alarms, and warning indicators, as well as the capability of saving up to 99 different recipes each with their own alarms, set-points and controls. The wetted metal of the sensing head is normally made from Tantalum (other alloys are available). The non-wetted parts and the interconnection cable can be Teflon® coated for added protection.

Benefits of Using the MPR E-Scan:

  • High precision and durability in extremely corrosive conditions.
  • Continuous quality control.
  • Hazardous chemical environmental and safety regulation compliance.
  • Low maintenance, repeatable operation.

Please contact Electron Machine Corporation (+1 352-669-3101) for more information or check out our many accounts on social media.